Breakdown

Fat Sam is the baddest of the bad guys whose biggest rival is Dandy Dan. Fat Sam should be an adept physical comedian with a commanding stage presence. Sam sings, so make sure you've got an actor who can carry a tune; but moreover, finding an experienced actor with good projection and diction skills is important. Fat Sam carries much of the dialogue of the show. Note that Fat Sam does not need to be fat. You can dress him in a fat suit or cast a really small kid with booming voice for comedic effect.